- 336 pages
- English
- PDF
- Available on iOS & Android
About This Book
Flash Smelting: Analysis, Control and Optimization deals with the analysis, control, and optimization of flash smelting. This book explores flash smelting in general and Outokumpu and Inco flash smelting in particular, and also presents a mathematical description for the flash smelting process. A set of mass and heat balance equations that can be used to describe steady state smelting under autogenous or nearautogenous smelting conditions is developed. This text has 20 chapters and begins with an overview of flash smelting and its products; the main raw materials of copper flash smelting; chemical reactions in the flash furnace; impurities in the concentrates that are fed to the flash furnace; and the operation of industrial flash furnaces. Attention then turns to Outokumpu flash smelting, Inço flash smelting, and mathematical representation of flash smelting. The chapters that follow focus on the effects of blast preheat on flash smelting; the combustion of fossil fuel in the flash furnace; and the effect of matte grade on the fossil fuel, industrial oxygen, and blast preheat requirements of flash smelting. Equations are used to determine the effects of such factors as concentrate composition, blast temperature, and dust carryout, and as the basis for optimizing and controlling the flash smelting process. This book will be of interest to both mathematicians and metallurgists.
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Table of contents
- Front Cover
- Flash Smelting: Analysis, Control and Optimization
- Copyright Page
- Table of Contents
- Preface
- Acknowledgements
- Chapter 1. Flash Smelting
- Chapter 2. Outokumpu Flash Smelting
- Chapter 3. Inco Flash Smelting
- Chapter 4. Mathematical Description of Flash Smelting
- Chapter 5. Mixed Mineralogy in Concentrate Feed—Copper-Iron–Sulphur–Oxygen–Silica Minerals
- Chapter 6. Outokumpu Flash Smelting—Effects of Nitrogen in Flash Furnace Blast
- Chapter 7 Preheating the Flash Furnace Blast
- Chapter 8. Combustion of Fossil Fuel in the Flash Furnace
- Chapter 9. Alternative Strategies For Producing Matte of a Specified Grade—60% Cu
- Chapter 10. Energy and Industrial Oxygen Requirements for Producing Matte of a Specified Grade—60% Cu
- Chapter 11. Influence of Matte Grade on Energy and Industrial Oxygen Requirements for Steady-State Smelting
- Chapter 12. Effects of Concentrate Composition on Constant Matte Grade Smelting—the CuFeS2–FeS2 andCuFeS2–Cu2S Systems
- Chapter 13. Dust in Flash Furnace Off-Gas and its Recycle
- Chapter 14. Furnace Temperatures, Furnace Heat Losses, Fossil Fuels
- Chapter 15. H2O in the Flash Furnace
- Chapter 16. Minor Feed Materials and Model Sensitivity
- Chapter 17. Flash Converting
- Chapter 18. One-Flash-Furnace Coppermaking
- Chapter 19. Flash Furnace Control
- Chapter 20. Flash Furnace Optimization
- Appendixes
- Answers to Numerical Problems
- Index